Extrusion is the heart of entire woven polymer processing value chain. Emmbi has a capacity of manufacturing 2000 MT per month on its state of the art custom made world-class Raffia Extrusion Lines. These machines are equipped with the best-in-class equipment from Siemens, Mitsubishi, Allan Bradley, ABB, Zimmer, Kolsite, and Lohia Starlinger.
Our extrusion lines feature all the necessary attachments like melt pressure pumps, static mixers, capacitance gauging of film, automatic dosing mixing, direct silo based feeding, Annealing & Quenching for low shrinkage conditioning. Emmbi is one of the few fully integrated plants in the world, which gives us the advantage of retaining a superior degree of quality assurance, and allows us to customize our products exactly as per your requirements.
Machinery & Equipments
Extrusion
Machinery & Equipments
Weaving
Emmbi has a fleet of more than 100 circular weaving machines, in the range of 6-shuttle and 8-shuttle. All the machines are fitted with Automatic tension control mechanism to monitor the weft breakage wastage and color sensor based mechanism for the warp breakage control. Our fleet is capable of weaving fabric in every possible size from as small as 14” diameter to as large as 82” diameter and also 164” flat-lay fabric. All of this is in a range that extends from 7×7 to 18×18 mesh. Every day we manufacture around 300 Km of fabric.
Machinery & Equipments
Webbing
Webbing is a very crucial stage in the construction of FIBCs. We have over two dozens of belt weaving machine. With an eye on customization of solutions, we’ve augmented ours with 90 heads of webbing machine. The webbing machines can weave webbing from 6mm to 90mm in size, and 60KGF to 3,000KGF in strength. This webbing can be completely customized in terms of patterns, colors and textures.
Machinery & Equipments
Extrusion Coating
Creating a moisture barrier is a fundamental outcome of Extrusion coating process. We have two extrusion coating lines with an installed capacity of 180 MT/month.
Both the lines can deliver coated product solutions up to 2.2 meters wide; with an added capability of sandwich-coating that’s used for BOPP film coated bags and HDPE/PP coated bags. Our coating plants are fitted with automatic laser sensing and edge-trimming devices that allow for narrow edge trim cutting. Pre-heating for heavy gauge FIBC fabric and post lamination perforation / gusseting is a standard fitment.
Machinery & Equipments
3 Layer Co-Extruded Liner
We have India’s largest liner blowing machine at our factory, with a liner-making capacity of 300 MT per month. This machine is capable of producing up to 5.2 meters lay-flat sheets, from 20 to 400 microns in thickness. Should your requirement demand it, we can make “form fit” liners that are fitted with the FIBCs either as a loose tab fitting, or glued to it. In fact, we can also make Anti-static, Alufoil and even uncontaminated food-grade liners with the best possible barrier properties for your FIBCs, at an optimal cost.
Machinery & Equipments
TWISTING & FILLER CORD
We have an in-house facility for fibrillating and twisting our own stitching yarn. Our twisting section can produce 2,000 kg of stitching yarn, from 200 to 8,000 Deniers in strength, every day. This gives us an advantage to customize every need. Similarly, our in-house filler cord and tie cord section can manufacture cords from 2 to 6 mm in diameter of totally recyclable polypropylene.
Machinery & Equipments
PRINTING SECTION
The printing section is made up of 12 printing machines capable to serve different functions. We have 6-color automatic cutting and printing machine to deliver a variety of printing requirements for PWS. These machines have the capability for corona treatment of up to 42 dyne. FIBCs section is complemented with five manual machines that are capable in printing from one to three colors in ranges up to 60” wide and 80” in length. We have an On-line “Roll to Roll” printing facility with repeat length up to 500mm. These machines are fitted in tandem with the extrusion coating plant and are capable to print upto 2.2 meters lay flat with in maximum 2 colors.
Machinery & Equipments
FIBC ASSEMBLY
Emmbi Industries operates four facilities for FIBCs at Silvassa. These four facilities allow us to virtually make every kind of FIBCs that you might require – circular as well as U+2 panel bags. The entire range – Type A, Type B, Type C, Conductive FIBCs, Baffle Bags, Single and Two Loop Bags, Garden Waste Bags, Pallet-less FIBCs, Woven and Film-type Container Liners, and many more – are all made in these facilities, with over 300 stitching machines and other support machinery working 24x7x365. All this makes our FIBC facility one of the best in India – and indeed, in the world.
Machinery & Equipments
PACKING & CODING SECTION
We have State of the Art Packaging Facility for making Bales with or without Pallet. We have 8 Bales Presses from capacity of 10 tons to 110 tons. These machines produce exactly same sizes and dimensions. This improves the stack-ability of the Bales while in storage area. We have Two Coding Docks where the forklift can drive inside the container and place the bales in optimal pattern. We also have a USFDA approved fumigation facility.